Multi-Layer, Multi-Flavor Gummies – Innovating for Functionality & Experience

Innovation in MotionCase Studies

A leading health and wellness brand sought a breakthrough gummy supplement that delivered two distinct active ingredients with different temperature sensitivities while offering a unique multi-layer, multi-flavor experience. The product needed to be vegan-friendly, include gut-supporting fiber and prebiotics, and maintain a clean-label appeal for a health-conscious audience.

At HBI Ion Labs, we leveraged our advanced gummy formulation technology to develop a dual-layer, dual-flavor gummy that successfully combined two temperature-sensitive active ingredients while maintaining optimal stability and efficacy.

Key innovations included:

  • Multi-layered design – Each layer housed a different active ingredient, ensuring separation and stability.

  • Dual-flavor experience – Complementary flavors enhanced taste appeal and consumer enjoyment.

  • Vegan-friendly formulation – Achieved using pectin-based technology instead of gelatin.

  • Gut health support – Infused with prebiotics and fiber for digestive benefits.

  • Optimized texture and shelf stability – Developed through precision temperature control in our cGMP and FDA-registered facility.

Results & Impact:

  • Enhanced consumer appeal – The unique multi-layer, multi-flavor profile positioned the gummy as a premium, innovative supplement.

  • Superior functionality – Successfully delivered dual-actives while preserving efficacy and stability.

  • Market success – Rapid adoption in retail and e-commerce, driving strong customer engagement and repeat purchases.

  • Scalability – Our production capabilities ensured seamless large-scale manufacturing to meet growing demand.

Why HBI Ion Labs?

With decades of expertise in complex supplement formulations, we bring innovation, quality, and scalability to every product. Our cutting-edge technology and commitment to regulatory excellence make us the turnkey partner of choice for brands looking to revolutionize the dietary supplement space.

Ready to bring your next innovation to life? Let’s create something extraordinary together.